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Mobile Scanning Workflows

Angage ERP's mobile warehouse system revolutionizes operations with comprehensive barcode scanning workflows. This guide covers all five specialized mobile workflows.

Mobile System Overview

Key Benefits

  • 99.9% Accuracy: Eliminate manual errors
  • 50% Faster: Streamline operations
  • Real-time Updates: Instant synchronization
  • Offline Capable: Work without connectivity
  • User-Friendly: Intuitive interface

Hardware Support

  • Android/iOS devices
  • Dedicated scanners
  • Wearable devices
  • Vehicle-mounted units
  • RFID readers

Workflow 1: Receiving

Process Overview

mermaid
graph LR
    A[Scan PO] --> B[Verify Vendor]
    B --> C[Scan Items]
    C --> D[Enter Quantities]
    D --> E[Quality Check]
    E --> F[Put-away Direction]

Step-by-Step Guide

1. Start Receiving

  1. Open mobile app
  2. Tap Receiving
  3. Login location: RECV-01
  4. Select receiving type:
    • Purchase order
    • Transfer order
    • Return receipt
    • Direct receipt

2. Scan Purchase Order

  1. Scan PO barcode on document
  2. Or enter PO number manually
  3. System displays:
    • Vendor name
    • Expected items
    • Quantities
    • Special instructions

3. Item Verification

For each item:

  1. Scan Item Barcode
    • System validates against PO
    • Shows item details
    • Displays expected quantity
  2. Enter Received Quantity
    • Use keypad or voice
    • Scan quantity barcode
    • Confirm count
  3. Capture Lot/Serial
    • Scan lot barcode
    • Enter expiry date
    • Record serial numbers
  4. Quality Indicators
    • Flag for inspection
    • Note damages
    • Take photos

4. Complete Receipt

  1. Review all items
  2. Get vendor signature
  3. Print labels if needed
  4. Confirm receipt
  5. System generates GRN

Advanced Features

Over/Under Receiving

  • Tolerance checking
  • Approval workflow
  • Reason codes
  • Automatic PO update

Cross-Docking

  • Identify cross-dock items
  • Skip put-away
  • Direct to shipping
  • Update status

Workflow 2: Put-Away

Process Overview

Directed put-away optimizes storage:

mermaid
graph TD
    A[Scan Item] --> B{System Suggests Location}
    B --> C[Travel to Location]
    C --> D[Scan Location]
    D --> E[Confirm Quantity]
    E --> F[Next Item]

Execution Steps

1. Get Put-Away Task

  1. System assigns tasks
  2. Or scan item to start
  3. View put-away list:
    • Priority items
    • Optimal route
    • Special handling

2. Item Processing

  1. Scan Item/Pallet
    • Confirms correct item
    • Shows quantity
    • Displays destination
  2. System Direction
    • Suggests best location
    • Based on rules:
      • ABC classification
      • Turnover rate
      • Size/weight
      • Restrictions
  3. Travel to Location
    • Follow route guidance
    • Visual warehouse map
    • Distance indicator

3. Location Confirmation

  1. Scan Location Barcode
    • Validates correct spot
    • Checks capacity
    • Verifies compatibility
  2. Place Items
    • Physical placement
    • Quantity confirmation
    • Photo if required
  3. Complete Task
    • Update system
    • Next task appears
    • Performance tracked

Put-Away Strategies

Zone-Based

  • Fast movers near shipping
  • Bulk in remote areas
  • Temperature zones
  • Security zones

Dynamic Slotting

  • No fixed locations
  • System optimization
  • Maximum flexibility
  • Space efficiency

Workflow 3: Picking

Process Overview

Optimized picking paths:

mermaid
graph LR
    A[Get Pick List] --> B[Travel to Location]
    B --> C[Scan Location]
    C --> D[Pick Items]
    D --> E[Scan Confirmation]
    E --> F[Next Pick]

Pick Types

Single Order Picking

  1. One order at a time
  2. Complete order integrity
  3. Direct to packing
  4. Simple process

Batch Picking

  1. Multiple orders together
  2. Sort while picking
  3. Efficiency gains
  4. Requires organization

Wave Picking

  1. Grouped by criteria:
    • Shipping time
    • Carrier
    • Zone
    • Priority
  2. Coordinated release
  3. Balanced workload

Execution Process

1. Start Pick Task

  1. Login to pick zone
  2. Get assigned tasks
  3. Or scan order barcode
  4. View pick list:
    • Optimized sequence
    • Item images
    • Quantities
    • Special notes

2. Pick Execution

For each pick:

  1. Navigate to Location
    • Follow pick path
    • Distance indicator
    • Zone guidance
  2. Scan Location
    • Confirms right spot
    • Shows item details
    • Displays quantity
  3. Pick Items
    • Select quantity
    • Scan items if required
    • Handle exceptions
  4. Confirm Pick
    • Scan confirmation
    • Or manual confirm
    • Note shortages

3. Exception Handling

Short Picks

  1. Enter actual quantity
  2. Select reason:
    • Not in location
    • Damaged
    • Reserved
    • Cycle count needed
  3. System actions:
    • Backorder
    • Substitute
    • Pick from alternate

Wrong Item

  1. Flag discrepancy
  2. Photo evidence
  3. Cycle count triggered
  4. Supervisor notified

Pick Optimization

Pick Path Logic

  • Shortest route
  • Heavy items first
  • Fragile items last
  • Congestion avoidance

Performance Tracking

  • Picks per hour
  • Travel distance
  • Error rate
  • Completion time

Workflow 4: Inventory Moves

Movement Types

Location Transfers

  • Bin to bin
  • Zone to zone
  • Consolidation
  • Replenishment

Status Changes

  • Available to hold
  • Quarantine release
  • Quality status
  • Ownership transfer

Transfer Process

1. Initiate Transfer

  1. Select transfer type
  2. Or scan movement order
  3. Enter transfer details:
    • Reason
    • Priority
    • Completion time

2. Source Processing

  1. Scan Source Location
    • Shows available items
    • Quantities on hand
  2. Select Items
    • Scan item barcode
    • Or select from list
    • Enter quantity
  3. Confirm Removal
    • Update source
    • Item in transit

3. Destination Processing

  1. Travel to Destination
    • Route guidance
    • Carrying confirmation
  2. Scan Destination
    • Validates location
    • Checks capacity
    • Rules verification
  3. Complete Transfer
    • Place items
    • Confirm quantity
    • Update complete

Bulk Transfers

Pallet Moves

  1. Scan pallet ID
  2. System shows contents
  3. Scan destination
  4. Move complete pallet

Zone Transfers

  1. Select items by zone
  2. Bulk movement
  3. Staged processing
  4. Batch confirmation

Workflow 5: Cycle Counting

Count Strategies

ABC Counting

  • A items: Weekly
  • B items: Monthly
  • C items: Quarterly
  • Automated scheduling

Random Sampling

  • Statistical accuracy
  • Daily counts
  • Spread across warehouse
  • Trend analysis

Counting Process

1. Get Count Task

  1. System assigns counts
  2. Based on schedule
  3. Priority locations
  4. Download count list

2. Count Execution

  1. Navigate to Location
    • Blind count preferred
    • No expected quantity shown
  2. Scan Location
    • Confirms correct spot
    • Shows count screen
  3. Count Items
    • Scan each item type
    • Enter quantities
    • Note discrepancies
  4. Submit Count
    • Review entries
    • Confirm submission
    • Variance calculated

3. Variance Resolution

If variance found:

  1. Recount Option
    • Supervisor approval
    • Second count
    • Photo required
  2. Investigation
    • Transaction history
    • Recent movements
    • Pattern analysis
  3. Adjustment
    • Create adjustment
    • Reason code
    • Approval workflow

Count Optimization

Best Practices

  • Count during low activity
  • Use blind counting
  • Rotate counters
  • Focus on high-value
  • Document everything

System Configuration

Mobile Setup

Device Configuration

  1. Install Angage mobile app
  2. Configure server URL
  3. Set location defaults
  4. Enable features:
    • Camera
    • GPS
    • Offline mode

User Settings

  • Default warehouse
  • Preferred workflows
  • Language
  • Alert preferences
  • Performance display

Barcode Configuration

Supported Formats

  • Code 128
  • Code 39
  • QR Code
  • Data Matrix
  • EAN/UPC

Label Design

  • Location labels
  • Item labels
  • Pallet labels
  • Document barcodes
  • Integration codes

Best Practices

Efficiency Tips

  • Keep devices charged
  • Clean scanner lens
  • Proper training
  • Regular updates
  • Performance monitoring

Accuracy Measures

  • Scan verification
  • Quantity confirmation
  • Photo documentation
  • Exception handling
  • Audit trails

Safety Considerations

  • Hands-free options
  • Proper ergonomics
  • Clear pathways
  • Alert awareness
  • Equipment care

Troubleshooting

Common Issues

Scanner not reading

  • Clean lens
  • Check barcode quality
  • Verify format
  • Adjust angle
  • Try manual entry

Connection lost

  • Check WiFi signal
  • Switch to offline
  • Queue transactions
  • Sync when connected
  • Contact IT

Wrong location suggested

  • Verify rules
  • Check restrictions
  • Review item setup
  • Update parameters
  • Report issue

Next Steps

Learn about Pick & Pack operations for order fulfillment.

Angage ERP Documentation